正反循環(huán)鉆機(jī)資料

6寸正反循環(huán)一體鉆機(jī)，采用變速電機(jī)，鉆速有4個(gè)速度。正循環(huán)用高速，反循環(huán)用低速。
一、正、反循環(huán)鉆機(jī)的用途及技術(shù)性能
???1.ZFJ-1500型正反循環(huán)鉆機(jī)，是綜合了多個(gè)功能為一體的回旋鉆機(jī)，它體現(xiàn)了一機(jī)多用途的新技術(shù)。是理想的成孔機(jī)械，行走方式有液壓步履式，車載式，履帶式，拖車式多種機(jī)型，使該機(jī)的使用性更強(qiáng)，操作更靈活，方便可靠。該機(jī)在地層的多變性上，可隨時(shí)根據(jù)地層快速改變鉆孔工法（正反循環(huán)）。另外本機(jī)可變換四種鉆速，很好的解決了鉆速要求。因此該機(jī)更適合流沙，淤泥，粘土，石卵石，砂礫層，風(fēng)化巖等多種復(fù)雜地層的施工。被廣泛應(yīng)用在建筑，橋梁，水利，水井，電力，電訊，工程降水等工程施工中。
One、The use and technical performance of a positive and reverse circulation drilling rig
1.ZFJ-1500 type reverse circulation drilling machine，Is integrated with multiple functi** as one of the rotarydrillingrig，It embodies the new technology of a machine.Is an ideal pore forming machine，Walking method has hydraulic walking type，Vehiclemounted,crawler type, Trailer type,Make the machine more use,The operation is more flexible, convenient and reliable.This machine is in the variable of formation.May at any time according to theformationchange fast drilling method。In addition,?The machine has four speeds。Therefore, this machine is more suitable for sand, silt, clay, stone pebbles, gr**el, and other weathered rock complexstratumc**truction.Is widely used in c**truction, bridges, water c**ervancy, water wells, electricity,telecommunicati**, engineering and other construction projects.
二、鉆機(jī)的構(gòu)造
?????ZFJ-1500型鉆機(jī)是正反循環(huán)鉆機(jī)，由YD多級(jí)變速電機(jī)，減速機(jī)，正、反循環(huán)泥漿泵、閥門、液壓油泵、油缸、主卷?yè)P(yáng)、副卷?yè)P(yáng)、配電箱、鉆架、鉆桿、鉆頭組成。
1.電動(dòng)機(jī).主動(dòng)力電機(jī)為YD多級(jí)變速電機(jī)，其余為Y系列普通電機(jī)。
2.減速機(jī)為四軸**正齒輪減速，可用齒輪變換變速，分四種轉(zhuǎn)速。
Two, the structure of drilling rig
?
ZFJ-1500 type drilling machine is a positive and negative circulation drilling machine，By YD multi speed motor, reducer,positive,reverse circulation mud pumps, va*es, hydraulic pump, cylinder, main hoist, vice winch, distribution box, drill frame, drill pipe, drill bit.
?????1?、Drive motor is YD series of multi speed variable speed motor
?????2、?reducer for the four shaft three gear reduction, can be used to transform the gearspeed,divided into four kinds of speed.
三、工作原理
?1.鉆機(jī)的油壓系統(tǒng)均由油泵將壓力油泵通過管道經(jīng)多路閥控制，根據(jù)需要在送達(dá)各執(zhí)行機(jī)構(gòu)，使它完成各項(xiàng)動(dòng)作。
?2.減速機(jī)將動(dòng)力經(jīng)變速傳至輸出軸，帶動(dòng)鉆桿和鉆頭進(jìn)行回旋運(yùn)動(dòng)，完成正轉(zhuǎn)（順時(shí)針方向）進(jìn)行切削工作，（反轉(zhuǎn)做卸鉆桿時(shí)用）正常鉆孔中禁止反轉(zhuǎn)。（反轉(zhuǎn)會(huì)引起掉鉆桿，鉆頭事故）
3.正、反循環(huán)的操作：
?3.1在施工中如遇到地層或洗井原因需要更換鉆孔工法時(shí)，其操作步驟是，以正循環(huán)為例，操作液壓手柄，關(guān)閉大泥漿泵上的壓閥，啟動(dòng)3PNL小泥漿泵，水經(jīng)管道經(jīng)大泵、鉆桿、進(jìn)入鉆尖底部，使孔中的切削泥渣被水流托起順井管流到沉淀池。經(jīng)沉淀水又進(jìn)入3PNL泥漿泵，形成循環(huán)。
反循環(huán)工法，主機(jī)旋轉(zhuǎn)，關(guān)閉大泵閥門，啟動(dòng)3PNL漿泵，給大漿泵灌泵，使空氣排空，啟動(dòng)大漿泵同時(shí)開啟閥門，關(guān)閉3PNL漿泵，大泵出水正常**可正常工作。（如果鉆桿中的空氣未排空，或有地方漏氣，將影響大泵出水）。正反循環(huán)可隨時(shí)互換。同時(shí)反循環(huán)可做正循環(huán)鉆孔完成清孔（清除沉淀）工作。
3.2鉆機(jī)的下籠及灌灰
樁孔完成后，提出鉆桿，鉆頭，鉆機(jī)同時(shí)向后移動(dòng)合適的位置，視機(jī)架上副額頭吊鉤對(duì)準(zhǔn)樁孔**為準(zhǔn)，同時(shí)卷?yè)P(yáng)**可下籠和灌注商品灰。
Three, working principle
1 the hydraulic system of the drilling machine is controlled by the multi way va*e of the pressure pump through the pipeline, and it is required to be served on the executive body, so that itcancomplete the action.
2.The reducer will power tran**ission is tran**itted to the output shaft, drive drill and cyclotron motion, complete forward (clockwise) carry on the work of cutting and (reversal unloading thedrillpipe) in normal drilling ban reversal (reversal will cause the drop of drill pipe, drill bit accident)
3.positive and reverse circulation operation:
3.1 in construction such as encountered strata or clear hole and need replacing the positive and reverse circulation, take the positive cycle, for example, hydraulic operation handle large mudpumppressure va*e closed, start **all 3pnl mud pump, mud through a pipeline, after pump, drill pipe, into the bottom of the bit, mud by water hold up along the pipeline flow into the mud pool.Afterprecipitation of water into the 3PNL mud pump, the formation of circulation.
四、鉆機(jī)的安全操作規(guī)程
1.本機(jī)操作人員，必須經(jīng)過培訓(xùn)，應(yīng)熟練掌握操作機(jī)構(gòu)和熟悉安全操作規(guī)程方能上機(jī)操作。嚴(yán)禁酒后上機(jī)操作。
2.開機(jī)前，應(yīng)對(duì)鉆機(jī)及配套設(shè)備進(jìn)行檢查，特別應(yīng)注意檢查各卷?yè)P(yáng)機(jī)的剎車是否靈活可靠，鋼絲繩是否有斷絲斷股現(xiàn)象，待確認(rèn)完好后，方可開機(jī)工作。
3.現(xiàn)場(chǎng)工作人員，必須穿絕緣鞋和配戴安全帽。
4.拆裝鉆桿時(shí)應(yīng)集中精力，及時(shí)清除鉆桿螺紋上面的異物，并加少許機(jī)油，可減少鉆桿的損壞和漏氣的發(fā)生。
5.操作人員應(yīng)堅(jiān)持交接制度，**時(shí)應(yīng)向**者交代清楚鉆機(jī)的工作情況和隱患，如有異常應(yīng)處理后方可工作。
Four, drilling rig safety operating procedures
1 this machine operator must be trained, should be familiar with the operating mechani** and familiar with the safe operating procedures to operate on the machine.
2、before starting the machine, should drilling rig and ancillary equipment were examined in particular should pay attentiontocheck the windlass brake is flexible and reliable, whether the rope is broken wire breaking phenomenon, to be confirmed that the intact, start working.
3、field staff must wear insulated shoes, wear safety helmet.
4、When removing the drill pipe energy should be concentrated, pay attention to remove the foreign matter on the drill pipethread,drill pipe joints a little oil, can reduce the occurrence of drill pipe damage and leakage.
五、鉆機(jī)的使用與保養(yǎng)
1.經(jīng)常檢查主機(jī)的卷?yè)P(yáng)油位，發(fā)現(xiàn)缺油應(yīng)及時(shí)添加，定期更換主機(jī)機(jī)油，向卷?yè)P(yáng)機(jī)，泵內(nèi)注油。
2.接場(chǎng)地電源時(shí)要注意相差，大泵不可反轉(zhuǎn)。
3.工作中，應(yīng)隨時(shí)監(jiān)視電器儀表，傾聽各各運(yùn)轉(zhuǎn)部件響聲，如突發(fā)異常聲音，應(yīng)停機(jī)檢查，不可讓設(shè)備帶病作業(yè)，緊固件不可松動(dòng)。
4.液壓手柄操作時(shí)，應(yīng)先慢后快（視場(chǎng)地情況定）如操作過快會(huì)損壞設(shè)備和發(fā)生危險(xiǎn)
5.鉆進(jìn)速度根據(jù)地層變化而變化，視反循環(huán)泵的出水狀況（出水流量大，可快進(jìn)，水量小要慢進(jìn)或停進(jìn)）。同時(shí)要控制泥漿比重，在額定電流范圍內(nèi)，慢慢鉆進(jìn)。
6.經(jīng)常檢查油管及接頭是否漏油，油箱缺油，如缺油油缸有爬行現(xiàn)象。
7.鉆機(jī)長(zhǎng)時(shí)間停用，應(yīng)將所有油缸收回，或用防銹油包好，防止生銹和損壞。
8.鉆機(jī)累計(jì)進(jìn)尺達(dá)五千米時(shí)，應(yīng)進(jìn)行保養(yǎng)維修。
Five, the use and maintenance of drilling rig
?????1.found?that the lack of oil should be added in time, regular replacement of oil to the host, hoist, pump oil.
?????2?.In the construction site, check the pump can not be reversed。
?????3?.work, should be at any time to monitor the instrument, to listen to the operation of the various parts of the sound, such as sudden abnormal sound, should beshutdown inspection, whether the loosening of screws.
?????4.?hydraulic handle operation, should first slow fast (depending on the location of the site). If the operation is too fast will damage the equipment and theriskof
?????5.?The drilling speed according to the stratigraphic changes varies, depending on the pump reverse circulation of water (water flow, high, fast forward, a**allamount of water to slow or stop). At the same time to control the proportion of mud, in the current range of rated current, and slowly drilling.
?????6?.often check whether the oil pipe and the joint oil leakage, the fuel tank is short of oil, such as the lack of oil cylinder crawling phenomenon.
?????7?drill rig, long time not to use, should be all the supporting legs of the oil cylinder to recover, or with anti rust oil package, prevent rust and damage.
??????8?drilling depth of five thousand meters, should carry out maintenance and repair.
六、配電系統(tǒng)
1.配電箱是ZFJ-1500鉆機(jī)的配套設(shè)備，它適用于額定電壓380V,頻率80HZ,三相交流供電電網(wǎng)。
2.使用條件
A.空氣溫度不大于85%
B.海拔高度不超過1000米
C.網(wǎng)絡(luò)電壓波動(dòng)不大于-5%--+5%
3.箱體采用戶外式結(jié)構(gòu)，進(jìn)出線均設(shè)在箱體底部。
??場(chǎng)地電源接好后，合上漏保開關(guān)，控制按鈕即可正常工作（確認(rèn)電機(jī)旋轉(zhuǎn)方向后）。
Six, power distribution system
1. The distribution box is supporting equipment zfj-1500 rig for to the rated voltage 380V, frequency 80Hz, three-phase AC power supply.
?2. Using conditi**
A.air temperature not greater than 85%
B.sea level height of not more than 1000 meters
C.?network voltage fluctuation is less than -5% of the +5%.
D.After the site power is connected, close the leakage protection switch, the control button can work normally (confirm the motor rotation direction).

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